Kima Process Control supplies advanced process control and AI systems to Saurashtra Cement Group

The order is valued at approximately € 1.5 million.

The KIMA Process Control GmbH and Saurashtra Cement Group Ltd (SCL) Partnership

KIMA Process Control GmbH, a leading provider of process control systems, has established a long-standing partnership with Saurashtra Cement Group Ltd (SCL), a prominent cement manufacturer in India.

Benefits of SMARTFILL and MILLPILOT

The integration of SMARTFILL and MILLPILOT technologies will bring numerous benefits to SCL, including:

Enhanced process stability and efficiency

Consistent high performance

Minimal manual intervention

Precise material filling levels

Improved overall productivity

How SMARTFILL Works

SMARTFILL is a sophisticated level indicator that uses advanced sensors and algorithms to monitor the material filling levels in real-time. This technology provides accurate and reliable data, enabling SCL to make informed decisions about material usage and process optimization. Advanced sensors detect changes in material levels

Algorithms analyze data to predict material usage

Real-time feedback ensures precise material filling levels

How MILLPILOT Works

MILLPILOT is an autonomous system that uses advanced robotics and artificial intelligence to optimize material handling and processing. This technology enables SCL to achieve consistent high performance with minimal manual intervention.

Introduction

The grinding process is a critical component of cement production, accounting for approximately 20-30% of the total energy consumption. Optimizing this process can significantly reduce energy costs and increase production efficiency. In the Asian region, where energy costs are rising, this is particularly important. Holzinger Consultant, a leading expert in grinding technology, has been working with the SCL-Sidheegram Unit to optimize their grinding processes.

The Challenge

The SCL-Sidheegram Unit, a major cement producer in Asia, faced significant challenges in optimizing their grinding processes. Their existing systems were inefficient, resulting in high energy consumption and reduced production capacity. The company recognized the need for improvement and partnered with Holzinger Consultant to implement new grinding technologies.

The Solution

Holzinger Consultant, led by Thomas Holzinger, a seasoned expert in grinding technology, developed a comprehensive optimization plan. The plan included the implementation of two cutting-edge systems: MILLPILOT and SMARTFILL. These systems are designed to optimize the grinding process, reducing energy consumption and increasing production efficiency.

MILLPILOT System

The MILLPILOT system is a advanced grinding system that uses a combination of sensors and algorithms to optimize the grinding process. It continuously monitors the grinding parameters and adjusts the system in real-time to ensure optimal performance.