They include energy consumption, water usage, and waste management. Closed loop AI optimisation is addressing these challenges by leveraging machine learning algorithms to predict and prevent waste, optimize energy consumption, and improve water efficiency.

Real-time Process Control

Closed loop AI optimisation is also enabling real-time process control in cement manufacturing.

This substitution can be achieved through various methods, including:

Methods for Reducing Clinker Factor

For instance, the use of fly ash in cement production can significantly reduce the clinker factor. Fly ash is a by-product of coal combustion in power plants, and it contains a significant amount of silica and alumina.

Decarbonising the Cement Industry

The cement industry is one of the largest contributors to greenhouse gas emissions, with a significant portion of its emissions attributed to the use of fossil fuels.

The Benefits of Adopting Alternative Fuels in Cement Plants

The cement industry is one of the largest consumers of energy globally, accounting for approximately 8% of global CO2 emissions. The production process involves the calcination of limestone, which requires significant amounts of energy to heat the raw materials to extremely high temperatures. This energy consumption is primarily met by fossil fuels, such as coal and natural gas, which contribute to greenhouse gas emissions.

Environmental Benefits

The use of AFs in cement plants offers several environmental benefits. Firstly, the combustion of AFs produces fewer greenhouse gas emissions compared to traditional fossil fuels.